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Indu Thermoformers & Formpack
From Pellet
to Finished Part.
Vertically integrated sheet extrusion and vacuum forming under one roof. We extrude the sheet, form the part, trim it, assemble it, and ship it — anywhere in the world.
150K
Sq. Ft. Facility
20+
Forming Machines
10+
Materials
5
Continents Served
Industries We Serve
Our Process
Vertically Integrated.
End to End.
From raw pellet to dispatched part — every step happens under our roof. No outsourcing, no delays, complete quality control.
Sheet →
Sheet Extrusion
Raw thermoplastic pellets are fed into our in-house extrusion line, producing precision-gauge flat sheets in ABS, ASA, Lexan PC, Kydex, and HIPS. Full control over thickness, color, and surface finish.
Tool →
Tooling & Mould Making
We build our own thermoforming tools in-house — from compact aluminium moulds to XL composite FRP tools spanning over 2 metres. In-house tooling means faster lead times (2–4 weeks), lower cost, and direct engineering control over every forming surface.
Form →
Vacuum Forming
Extruded sheets are heated to forming temperature and drawn over precision aluminum or composite molds using vacuum pressure. Complex 3D geometries with tight tolerances, every time.
Trim →
CNC Trimming
Formed parts are precision-trimmed on CNC routers for clean edges, accurate hole patterns, and repeatable dimensions. No hand-trimming variability.
Adhesive Bonding
Ultrasonic WeldingAssemble →
Assembly & Joining
Trimmed parts are assembled using ultrasonic welding, adhesive bonding, mechanical fastening, and heat staking. Multi-component assemblies delivered ready to install.
Ship
Packing & Dispatch
Finished parts are inspected, packed to specification, and dispatched globally. We ship to the USA, Europe, Middle East, and across India with reliable logistics partners.
Our Portfolio
Types of Parts We Make
From small precision housings to XL automotive panels — ABS, ASA, Lexan PC, HIPS, HDPE, and more. Every part engineered, formed, trimmed, and assembled in-house.
Our Ambition
Types of Parts We Would Like to Make
Pushing the boundaries of thermoforming — these are the complex, high-value parts we're building capability for next.
Partner With Us on Complex Parts
If you're designing parts that push the limits of thermoforming — large panels, deep draws, multi-material assemblies — we want to hear from you. Share your challenge and let's build it together.
No commitment required — just a conversation about your part.
Why Thermoforming?
Convert Your Parts.
Save Cost & Time.
Thermoforming offers the ideal balance of cost, speed, and quality for medium-volume production. Compare it against traditional manufacturing processes.
Thermoforming
Our Process
Injection Molding
FRP / Fiberglass
Metal Fabrication
Tooling Cost
Low
Very High
Medium
Medium-High
Lead Time (Tooling)
2–4 weeks
12–20 weeks
4–8 weeks
6–12 weeks
Part Size
Up to 4.25m
Limited
Large
Large
Design Changes
Easy & Cheap
Expensive
Moderate
Moderate
Surface Finish
High Gloss / Textured
Excellent
Requires Painting
Requires Painting
Weight
Lightweight
Lightweight
Heavy
Very Heavy
Recyclability
100%
100%
0% (Landfill)
Recyclable
Ideal Volume
250–10,000/yr
10,000+/yr
1–500/yr
Any
The Thermoforming Advantage
60–80% Lower Tooling
CNC-machined aluminum molds vs steel injection molds. Faster ROI, lower risk for new products.
2–4 Week Lead Time
From CAD to first article in weeks, not months. Rapid prototyping and production start.
4,250mm Max Part Size
One of the largest forming capabilities in India. Single-piece parts that eliminate assembly.
Color-Through Finish
No painting required. Color is in the material — scratch-resistant, UV-stable, and consistent.
40–60% Weight Reduction
vs metal fabrication. Lighter parts mean lower shipping costs and better fuel efficiency.
100% Recyclable
All scrap is re-ground and re-extruded in-house. Zero waste to landfill. Circular manufacturing.
Materials We Process
10+ Materials.
Infinite Possibilities.
We extrude and form all materials on our 3 in-house extrusion lines — sheets up to 2,500mm wide and 10mm thick. Full control over thickness, color, texture, and material grade.
ABS
Acrylonitrile Butadiene Styrene
Outstanding impact resistance, machinability, and thermoforming characteristics. The workhorse of industrial thermoforming.
Typical Applications
Machine housings, instrument panels, vehicle interiors, luggage shells, appliance panels
ASA
Acrylonitrile Styrene Acrylate
Superior outdoor weatherability — retains gloss, color, and mechanical properties in prolonged UV exposure. The outdoor champion.
Typical Applications
Exterior covers, EV body panels, HVAC covers, garden equipment, windmill nacelle parts
PC
Polycarbonate (Lexan)
Exceptional clarity, impact strength, and temperature resistance. Virtually unbreakable with optical-grade transparency options.
Typical Applications
Safety shields, LED covers, machine windows, medical equipment, auto lighting
HIPS
High Impact Polystyrene
Cost-effective, tough, and easy to thermoform. Excellent for high-volume production runs where economy meets performance.
Typical Applications
Refrigerator liners, POP displays, food packaging, seedling trays, cosmetic packs
PP
Polypropylene
Excellent chemical resistance with the lowest density of all thermoplastics. Ideal for chemical tanks, food containers, and reusable packaging.
Typical Applications
Food containers, chemical tanks, auto battery housings, reusable packaging
HDPE
High Density Polyethylene
Superior chemical resistance and impact strength. Ideal for material handling trays, chemical containers, and outdoor furniture.
Typical Applications
Material handling trays, seedling trays, chemical containers, outdoor furniture
Also Available
PMMA
Crystal Clear
Signage, display cases, windscreens
PET / PETG
Gloss / Clear
Clamshells, blister packs, medical trays
PLA
Biodegradable
Eco packaging, bio-trays, sustainable products
ESD Grades
10⁵–10⁹ Ω
Semiconductor trays, PCB packaging, electronics
Kydex
FAR 25.853
Aircraft interiors, mass transit, military
Special Grades Available Across All Materials
Fire Retardant
V0 & HL3 rated
UV Stabilized
Outdoor-grade
Food Grade
Food-contact safe
ESD / Anti-Static
10⁵ to 10⁹ Ω
Industries We Serve
Built for Every Sector.
From wind turbines to food packaging, our thermoformed parts serve demanding applications across 15+ industries worldwide.
Off-Highway & Construction
Tractor canopies, fender liners, dashboard panels, excavator covers
Mobile Robots & AGVs
Robot body covers, sensor housings, chassis panels, bumper shells
Refrigeration & Appliances
Fridge inner liners, freezer compartments, appliance panels
Also Serving
Mass Transit
Bus interiors, seat backs, wall cladding
ABS, Kydex
Luggage & Travel
Hard-shell cases, trolley shells
ABS, PC
Hydroponics & Agriculture
Grow trays, seedling trays, planters
HIPS, HDPE, PP
Retail & POP Displays
Display stands, signage, kiosks
HIPS, PMMA, PETG
Food Packaging
Clamshells, meal trays, cups, lids
HIPS, PET, PETG, PLA
Signage & Lighting
Light diffusers, sign faces, LED covers
PMMA, PC, PETG
Electronics & ESD
ESD trays, PCB packaging, component carriers
HIPS-ESD, ABS-ESD
Case Studies
Proven Results.
Real Projects.
See how we solve real manufacturing challenges — from material substitution and cost engineering to part conversion and design optimization.
More Case Studies Coming
We're documenting more projects across wind energy, commercial vehicles, and EV applications. Stay tuned.
Calculate your savings
Switching from metal, FRP, or injection molding? Get an instant budget estimate.
Production Capacity & Global Reach
Scale That Delivers.
Two plants working in sync — Formpack (Umargam) and Indu Thermoformers (Vasai). Max forming size 4,250 x 2,500mm. Sheet thickness from 0.1mm to 10mm.
150,000
Sq. Ft. Facility
Integrated manufacturing campus
0+
Forming Machines
Thin gauge & thick gauge lines
0
Extrusion Lines
Sheets up to 2,500mm wide
0+
Sets Per Day
Total daily production output
0+
Products Daily
Unique part numbers produced
0
Continents Served
60% of production exported
0+
Industries
From wind energy to food packaging
Shipping to 5 Continents.
60% of production is exported. Strategically located in Umbergaon, Gujarat — within 200km of 4 major ports.
North America
USA, Canada
Commercial vehicles, wind energy, golf carts
Europe
UK, Germany, France
Industrial machinery, mass transit, EV parts
Middle East & Africa
Saudi Arabia, South Africa
HVAC covers, industrial ducts, construction
Asia Pacific
India, Australia
Full range — all industries and applications
About Formpack
We Don't Just Form Plastic.
We Manufacture Solutions.
Formpack is a vertically integrated thermoforming sub-contractor based in Umargam, Gujarat. Together with our sister company Indu Thermoformers in Vasai (near Mumbai), we operate two manufacturing plants working in sync. We convert raw thermoplastic pellets into finished, ready-to-install parts using our in-house sheet extrusion line and vacuum forming capabilities. As a sister company to Machinecraft — manufacturers of thermoforming machines since 1976 — we bring unmatched process knowledge to every project.
Vertically Integrated
In-house sheet extrusion line feeding directly into our forming machines. No external sheet suppliers, no delays.
Sub-Contract Specialists
We are your dedicated thermoforming partner. Send us your CAD, we deliver finished parts — tooling, forming, trimming, assembly, all included.
Sister Company to Machinecraft
Backed by Machinecraft — manufacturers of thermoforming machines since 1976. We run the machines we build.
Two Plants, One Team
Formpack operates from Umargam, Gujarat, while our sister company Indu Thermoformers runs the Vasai plant near Mumbai. Both facilities work in sync — shared engineering, combined capacity, seamless delivery.
Visit Indu Thermoformers →Family-Run Excellence
A Doshi family enterprise with deep roots in plastics processing. Decades of hands-on experience in every part we produce.
Our Team
Deepak Doshi
Chief of Finance
Oversees financial strategy and business operations.
Nirmal Doshi
Chief of Technical Processes
Leads process engineering and technical innovation.
Akash Doshi
Production Head
Manages day-to-day production and quality control.
Alok Doshi
Sales Head
Drives business development and client relationships.
Request a Quote
Let's Build
Your Part.
Send us your CAD files, drawings, or even a napkin sketch. We'll evaluate feasibility, recommend the right material, and provide a competitive quote.
48-Hour Quotes
Fast turnaround
NDA Ready
Your IP is safe
Free Review
Feasibility analysis
[email protected]
Phone
+91 82912 96791
Umargam Plant (Formpack)
Survey No. 92/P1, 193/P1, 198 & 2104/P1,
Dehri Road, Umbergaon,
Dist.: Valsad, Gujarat 396170, India
GSTIN: 24ABIFM4262H1ZA
Sister Companies
What happens after you submit?
We review your requirements within 24 hours
Our engineers evaluate feasibility and material options
You receive a detailed quote with lead time within 48 hours
Upon approval, we begin tooling and production