Thermoformed Covers
for HVAC & Industrial Equipment.
Replace heavy, rust-prone sheet metal covers with lightweight, UV-stable thermoformed plastic. ABS, ASA, and flame-retardant grades for chillers, AHUs, rooftop units, and industrial machinery.
40–60%
Weight Savings vs Metal
FR V0
Flame Retardant Options
4250mm
Max Forming Size
20+ yr
Outdoor UV Life (ASA)
Sheet Metal to Plastic Conversion
Why Convert to
Thermoformed Covers?
HVAC and industrial equipment manufacturers worldwide are switching from sheet metal to thermoformed plastic covers. Here's why.
40–60% Weight Reduction
Thermoformed ABS/ASA covers weigh 40-60% less than equivalent sheet metal panels. Lower shipping costs, easier installation, reduced structural load.
Zero Painting Required
Color is integral to the material — no primer, no paint booth, no VOC emissions. Scratch-resistant, UV-stable finish that lasts 20+ years outdoors.
Corrosion Immune
Unlike sheet metal, thermoformed plastic covers never rust, corrode, or require anti-corrosion treatment. Ideal for outdoor HVAC installations.
60–80% Lower Tooling
CNC-machined aluminum molds vs stamping dies. Faster ROI, lower risk for new product launches, and economical design changes.
Flame Retardant Options
ABS FR V0 and Kydex materials meet stringent flame-retardant requirements for safety-critical HVAC applications.
100% Recyclable
All production scrap is re-ground and re-extruded in-house. Zero waste to landfill. Supports your sustainability and ESG commitments.
HVAC Application Portfolio
6 Key Application Areas
for HVAC Equipment.
From chiller covers to rooftop unit panels — thermoformed solutions for every HVAC component that currently uses sheet metal.
Chiller Unit Covers
Large-format exterior covers for commercial chiller units. Thermoformed ABS and ASA panels replace heavy sheet metal, eliminating rust and reducing weight by up to 50%.
Air Handling Unit Panels
Interior and exterior panels for AHUs. Smooth, cleanable surfaces with consistent color-through finish. No painting required — color is integral to the material.
Exhaust Hoods & Covers
Thermoformed hoods for industrial ventilation and exhaust systems. Available in flame-retardant ABS FR V0 for safety-critical applications.
Condenser & Evaporator Housings
Precision-formed housings for condenser and evaporator assemblies. Complex 3D geometries with integrated mounting points and gasket channels.
Control Panel Enclosures
Thermoformed enclosures for HVAC control panels and electrical housings. Available in flame-retardant grades with ESD protection for sensitive electronics.
Rooftop Unit Covers
Large exterior covers for rooftop HVAC units. ASA material provides 20+ year outdoor UV resistance without fading, cracking, or chalking.
Materials for HVAC
Engineered Materials
for Demanding Environments.
Every material is selected for the specific demands of HVAC and industrial equipment — heat resistance, UV stability, flame retardancy, and chemical resistance.
| Material | HVAC Application | Key Properties | Max Temp |
|---|---|---|---|
| ABS | Interior covers, structural panels, ductwork | Impact resistant, paintable, cost-effective | Up to 80°C |
| ABS FR V0 | Exhaust hoods, electrical enclosures, safety-critical covers | Flame retardant, self-extinguishing | Up to 80°C |
| ASA | Exterior covers, rooftop units, outdoor panels | UV stable 20+ years, weather resistant, color-through | Up to 90°C |
| PC (Lexan) | Transparent inspection windows, light covers | Optically clear, impact proof, high heat resistance | Up to 130°C |
| Kydex | Fire-rated panels, mass transit HVAC | FAR 25.853 compliant, low smoke, low toxicity | Up to 80°C |
Case Study
Material Substitution for
Industrial HVAC Covers
How we helped a leading HVAC equipment manufacturer replace imported Kydex with locally sourced ABS FR V0 — maintaining flame-retardant compliance while reducing costs by 15% per unit through a smart mixed-material strategy.
Read Case StudyReady to Convert Your
HVAC Covers to Plastic?
Send us your current sheet metal or FRP part drawings. We'll provide a free technical comparison with thermoforming — including weight savings, cost analysis, and material recommendations.