Advanced Thermoforming
for Wind Energy.
Premier thermoforming partner for the global wind energy sector. From nacelle covers to brake disc assemblies — we deliver precision-formed components that withstand 20+ years of outdoor exposure.
4
OEM Relationships
8+
Component Types
4250mm
Max Forming Size
DAP
Export to Europe
Proven Track Record
Trusted by Global
Wind Energy Leaders.
Active supplier to the world's leading wind turbine OEMs with proven export capability and installed components on operational wind farms.
Leading European Turbine OEM
Active SupplierDirect DAP export to Germany. Parts fitted to nacelle assemblies for multi-MW turbines.
Global Wind Energy Major
Registered VendorApproved vendor for thermoformed nacelle and turbine components.
Indian Wind OEM
In DiscussionTargeting local supply of thermoformed components for Indian wind farms.
UK Offshore Wind Project
Parts DeliveredComponents supplied for a major offshore wind project in the United Kingdom.
Wind Component Portfolio
8 Proven
Application Areas.
From yaw system grease trays to nacelle covers — a comprehensive portfolio of thermoformed wind turbine components with proven production track record.
Yaw System Grease Trays
Multiple grease tray types for the yaw system. Successfully passed form, fit, and function testing. Installed at a leading European turbine OEM facility.
Brake Disc External Covers
Brake disc external cover kit sets with multiple tool variants and cover assemblies. Complex assemblies with stainless steel reinforcement and EPDM edging.
Segment Cooling Covers
Segment cooling cover kit sets with multiple variants. Precision-formed polycarbonate covers for generator segment cooling systems.
Nacelle Covers
Large curved exterior covers for wind turbine nacelles. Weather-resistant ASA and ABS materials with UV-stable finish for 20+ year outdoor exposure.
PC Covers
Transparent and tinted polycarbonate covers for lighting, inspection windows, and sensor housings within the nacelle and hub assembly.
Bearing Covers
Protective covers for main shaft bearings and pitch bearings. Designed for easy removal during maintenance while providing IP-rated protection.
Transport Covers
Protective covers for blade and component transport. Designed to withstand logistics handling while protecting critical surfaces during shipping.
Turbine Series Components
Specialized thermoformed components for large turbine series. Multi-part assemblies with tight tolerances and complex geometries.
Manufacturing Capabilities
Built for Large-Scale
Wind Components.
Our facility is purpose-built for the large, complex parts that wind energy demands — with India's largest vacuum forming capacity at 4250×2500mm.
10
Vacuum Forming Machines
Largest: 4250×2500mm
10
CNC Routers
2× 5-axis, 5× 4-axis, 3× 3-axis
1–12mm
Sheet Thickness Range
In-house extrusion capability
4250mm
Max Forming Length
Largest in India
Secondary Operations
- Ultrasonic welding
- Adhesive bonding
- SS reinforcement insertion
- EPDM edging & gaskets
- Hardware & fastener installation
Quality for Wind
- 8-stage quality gate
- Third-party testing
- PPAP & FMEA capable
- SPC monitoring
- Full traceability
Thickness Range
Full range from thin-gauge covers to heavy-gauge structural components — all extruded in-house for complete material control.
Materials for Wind
Engineered Materials
for 20+ Year Life.
Every material is selected for outdoor durability, UV resistance, and mechanical performance required by the wind energy sector.
| Material | Wind Application | Key Properties |
|---|---|---|
| ABS | Nacelle interiors, structural covers | Impact resistant, paintable |
| ASA | Exterior nacelle covers, fairings | UV stable, weather resistant |
| PC (Lexan) | Transparent covers, inspection windows | Optically clear, impact proof |
| HDPE | Chemical-resistant trays, ducts | Chemical resistant, lightweight |
| ABS FR | Electrical enclosures, fire-rated panels | Flame retardant, self-extinguishing |
Global Logistics
Proven Export
to Europe & Beyond.
Direct DAP delivery to Germany proven. In-house packaging, customs documentation, and proximity to India's major ports ensure reliable global supply.
DAP Export
Proven delivery to Germany & Europe
Port Access
Nhava Sheva & Mundra ports nearby
In-House Packaging
Custom crating & export packing
Customs Handling
In-house documentation & clearance
Let's Build Wind Components
Together.
Whether you need a single prototype or 10,000 production parts, we have the capacity, materials, and export experience to deliver. Request a factory visit or send us your drawings.